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A large battery pack is undergoing vibration testing on a shaker table with multiple cables connected.

Advanced Battery Safety Testing for High-Performance Applications

We deliver safe advanced battery testing solutions with a focus on vibration, environmental, and combined-condition testing.

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A battery is undergoing a safety test in a lab, connected by orange cables to advanced testing equipment.

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The global demand for high-performance batteries is accelerating across aerospace, e-mobility/EV, consumer electronics, industrial machinery, and energy storage. As energy density and battery performance increases, comprehensive battery safety testing becomes essential to ensure reliability, compliance, and long-term durability.

Standards such as UN 38.3, IEC, ISO 12405, and UL define safe development practices, while new test requirements continue to emerge alongside technological advances. Leveraging decades of expertise in vibration control and data analysis, m+p international systems simulate the toughest real-world conditions, providing actionable insights to support innovation, compliance, and product performance.

Battery packs vary widely in size, weight, and performance requirements, making it difficult to know in advance whether a shaker or test system can achieve the required test levels. Without this foresight, engineers risk delays, added costs, and inefficient test campaigns.

With m+p international’s VibControl load calculator, users can quickly perform a feasibility check to confirm if their equipment is suitable for high-performance battery safety testing, including vibration, shock, and endurance scenarios. Available both in the lab and remotely via no-front-end licenses, it ensures optimized planning, resource efficiency, and confidence from the start.

Customers may invest in high-performance shakers with custom safety systems such as venting or fire protection, but the supplied controllers often have limited capabilities, restricting test flexibility.

m+p international controllers are compatible with all shaker types and setups, enabling full utilization of advanced shaker capabilities while maintaining seamless integration with custom safety features.

Feasibility Check for Reliable Battery Safety Testing

Battery packs vary widely in size, weight, and performance requirements, making it difficult to know in advance whether a shaker or test system can achieve the required test levels. Without this foresight, engineers risk delays, added costs, and inefficient test campaigns.

With m+p international’s VibControl load calculator, users can quickly perform a feasibility check to confirm if their equipment is suitable for high-performance battery safety testing, including vibration, shock, and endurance scenarios. Available both in the lab and remotely via no-front-end licenses, it ensures optimized planning, resource efficiency, and confidence from the start.

Universal Controller Compatibility

Customers may invest in high-performance shakers with custom safety systems such as venting or fire protection, but the supplied controllers often have limited capabilities, restricting test flexibility.

m+p international controllers are compatible with all shaker types and setups, enabling full utilization of advanced shaker capabilities while maintaining seamless integration with custom safety features.

Simulating Complex Environmental Conditions

Engineers often need to simulate multiple conditions simultaneously, such as temperature variation or charge/discharge cycles during vibration testing, to achieve realistic environmental simulations.

m+p systems feature advanced VibUtil, providing a straightforward interface to communicate with third-party devices and safety systems. Users can combine multiple conditions to create representative test environments. Additionally, our clear and customizable API protocol allows integration with third-party monitoring and test systems, tailored to the user’s specific requirements.

Comprehensive Data Acquisition and Analysis

Collecting, analyzing, and sharing test data from multiple sensor types and devices can be complex and time-consuming.

m+p offers robust solutions for long-term, multi-hardware data acquisition and analysis, supporting a broad range of widely used data formats. This ensures seamless data exchange and enables efficient, detailed insights for battery safety testing.

Managing Excessive Resonances Safely

Batteries or fixtures under test may exhibit excessive resonances, creating hazards for both personnel and equipment.

m+p VibControl includes a notching license, allowing users to define maximum allowable test levels. The system automatically “notches” the drive beyond these limits, enabling tests to reach required levels without overstressing samples and reducing the risk of dangerous battery failure scenarios.

Simplified Test Reporting

Generating comprehensive test reports can be time-consuming and complex, slowing project turnaround.

m+p’s new reporting wizard simplifies report generation. Users can quickly load test data and produce detailed, customizable reports, dramatically improving efficiency and project turnover.

Scalable Systems for Evolving Standards

Users need systems that comply with multiple test standards and remain adaptable for future developments in the battery industry.

m+p systems are fully scalable, allowing users to expand capabilities through license activation or by stacking multiple licenses. For ad hoc testing requirements, we also offer flexible license rental services, ensuring long-term adaptability and cost-effective scalability.

Smart solutions for your challenges

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Services

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Support

We offer personalized support from experts with excellent response times, not anonymous call-centre hotlines.

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Calibration

Choose between factory and ISO 17025 calibrations with on-site and rental services to minimize downtime.

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Training

Our experts help you train new employees, master new testing challenges, or optimize specific test processes.

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Maintenance Contracts

Let us take care of hardware calibration and software updates so you can focus on your tests.

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”

Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom
Read the case study

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”


Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom
Read the case study

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”


Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom
Read the case study

Case studies

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Mahle Filtersysteme | DE

Engineering tests for vehicles airfiltration and engine components

Aerospacelab

A cutting-edge vibration test system

Element laboratory | UK

Shake and bake testing for aerospace components

China Electronics Technology Group Corporation | CN

Radar reliability testing

Battery Testing resources 

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Battery Testing – FAQ

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