Mixed-Mode Testing

The mixed-mode module of m+p VibControl simulates complex environments like a helicopter or tank where random vibrations mix with superimposed harmonic or random loads. It precisely and reproducibly performs scenarios such as Random-on-Random (RoR), Sine-on-Random (SoR), and Sine-on-Random-on-Random (SoRoR). The multi-sine function also enables significant time savings over classic sine sweeps for efficient load tests.

Mixed-mode vibration control

Efficiency

Run sine-on-random, random-on-random vibration, sine-on-random-on-random, and multi-sine testing within a single interface – no switching between programs. Individual tones or narrowbands are displayed both standalone and overlaid on the broadband random profile with total RMS for quick spec checks. In multi-sine control, the frequency range partitioning for synchronous sweeps is calculated automatically.

Safety

A comprehensive feasibility check includes all superimposed components and reports both RMS and peak values. Controlled ramp-up and activation thresholds for the overlaid components prevent sudden engagement and protect your specimen and system.

Flexibility

Superimposed components can be switched on or off or adjusted with offsets. Sweeps can be configured as linear or logarithmic, synchronous or asynchronous – giving you full freedom to match your test requirements for any mixed-mode testing scenario.

Quality

All data is preserved even if a run is interrupted – Never lose data again. Superimposed components are displayed separately from the broadband random in both frequency and time domains, enabling precise comparisons to specifications and reliable documentation for long-term testing.

Safe and precise mixed-mode testing for realistic simulations

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Broad standard coverage - ideal for automotive, defense & more

With mixed mode control, complex signal superpositions such as Sine-on-Random-on-Random, Random-on-Random or even triple combined excitations can be precisely controlled - compliant and flexible for numerous standards in the automotive and defense sector.

Precise control of individual components - realistic testing

Sine, broadband and narrowband random components can be configured separately: with fixed frequencies, linear or logarithmic sweep, defined slope or activation/deactivation. This allows realistic load scenarios to be simulated exactly.

Clear separation of superimposed signals - live and analyzable

During the test, all signal components - broadband, sine and narrowband - are displayed separately. This enables an undistorted assessment of the spectrum and the individual components in real-time.

Time data analysis for maximum transparency

The display of the amplitude changes of individual sine components over time allows a detailed check of control quality and deviations - even with complex superpositions.

Intelligent Notching - targeted and controlled limiting

RMS values, individual sine components or entire signal ranges can be specifically limited with extensive Notching options - for safe and controlled tests, even with sensitive specimens.

Complete documentation of all signal states

The test log documents exactly when which signal type was active. This ensures complete traceability and significantly increases the informative value of test reports.

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Upgrade to
VibControl 2.19

Discover how the new features boost your vibration testing.

Scalable measurement hardware systems - from 4 to hundreds of channels 

Two stacked m+p VibPilot devices feature multiple input and output ports for precise vibration testing.

m+p VibPilot - Compact DAQ systems

Choose our powerful, lightweight, and fan-less m+p VibPilot measurement front-end for all test setups with 4 or 8 channels and combinable for up to 32 channels, whether in vibration testing or in vibration and sound analysis.

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m+p VibRunner - High channel count DAQ systems

Test large structures or applications with high data throughput using our modular m+p VibRunner hardware platform that can be flexibly scaled to handle hundreds of input channels or multiple exciters.

Applications for mixed-mode vibration testing

Useful additional modules

Excite your specimen with a real random pattern to perform more realistic simulations.

Perform transient excitations to simulate shock loads on the specimen.

Simulate environments in which random excitations are mixed with superimposed harmonic or random loads, such as those occurring in a helicopter or tank.

Expand your channel count by synchronizing your DAQ system with other vibration controllers.

Use our throughput function to have a comprehensive signal base for further processing, for analysing short-term events during the test or for troubleshooting.

Testing with heavy specimens and several shakers or excitation in 3 axes simultaneously? Coupled or decoupled? With our multi-shaker solutions, you can carry out demanding tests safely and precisely.

Identify the breaking point of your test object during product development durability tests by holding and vibrating it at its natural resonance even if the frequency shifts.

Easily visualize the deflection shapes of a machine or structure, whether in operation or on a test bench.

Protect your specimen and system from overtesting by using targeted notch control to limit vibrations.

Carry out more realistic tests with increased system safety and better protection of the vibration exciter, e.g. when testing higher structures. The essential functions for a professional force limited vibration test are also provided.

Monitor your test stands using a higher-level tool and create clarity and structure in the large variety of signals.

Handle high-frequency shaker tests on components such as control units, sensors, or gyroscopes, by increasing the control frequency from 20 kHz to 40 kHz.

Automate repetitive test sequences, such as a resonance-random-resonance search in a flexible schedule plan. This module also allows the controlled combination with external devices such as climatic chambers.

Integrate your tests into your IT environment for advanced automation and remote monitoring.

Calibrate your sensors in-house and benefit from a complete out-of-the-box system.

Easily and quickly create custom reports that meet your individual requirements.

Mixed-mode testing services 

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Support

We offer personalized support from experts with excellent response times, not anonymous call-centre hotlines.

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Calibration

Choose between factory and ISO 17025 calibrations with on-site and rental services to minimize downtime.

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Training

Our experts help you train new employees, master new testing challenges, or optimize specific test processes.

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Maintenance Contracts

Let us take care of hardware calibration and software updates so you can focus on your tests.

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”

Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”


Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”


Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom

Case studies

Mahle Filtersysteme | DE

Engineering tests for vehicles airfiltration and engine components

Aerospacelab

A cutting-edge vibration test system

Element laboratory | UK

Shake and bake testing for aerospace components

China Electronics Technology Group Corporation | CN

Radar reliability testing

Mixed-mode testing resources 

Mixed-mode vibration – FAQ

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