An electric vehicle chassis with visible battery packs and motors is displayed on a glossy gray surface.

Advanced Battery Safety Testing for High-Performance and EV Applications

Reliable vibration, shock and environmental testing for safe, durable and compliant battery development.

An electric vehicle battery pack is displayed on a testing platform with various cables connected for analysis.

High-performance and EV batteries require rigorous qualification to ensure safety, durability and compliance. Our systems support battery safety testing, EV battery testing, battery pack testing, battery cycle testing and environmental battery testing. With precise vibration control, high-throughput data acquisition and advanced analysis, m+p international provides battery testing solutions that meet global standards such as UN 38.3, IEC, ISO 12405 and UL, helping engineers validate designs, accelerate development and reduce risk.

Battery cells, modules and packs differ widely in mass and stiffness, making it difficult to know in advance whether required vibration or battery shock test levels can be achieved on a given shaker.

With the VibControl Load Calculator, engineers can instantly verify if their system can reach the required vibration, shock and endurance levels for battery safety testing, ensuring accurate planning, reduced risk and efficient test campaigns.

EV battery testing often relies on custom safety systems such as venting or fire-suppression, but many controllers cannot integrate with these setups securely and flexibly.

m+p controllers are compatible with any shaker and custom safety infrastructure, enabling engineers to fully use advanced battery test setups without limitations, even in complex EV battery pack testing environments.

Realistic battery environmental testing requires combining multiple conditions such as temperature cycling, charge/discharge profiles or BMS signals during vibration or battery cycle testing.

VibUtil enables straightforward communication with climate chambers, power units and safety systems, allowing users to combine electrical, thermal and mechanical loads to create representative real-world battery test environments.

Battery vibration tests, battery impact tests and battery durability testing generate large multi-sensor datasets that must be synchronized and correlated across systems.

m+p provides long-term, synchronized multi-hardware data acquisition, enabling fast correlation and detailed insights across vibration, temperature, strain, voltage and other channels for advanced battery testing analysis.

Battery packs and fixtures may show strong resonances that pose mechanical or thermal risks during battery vibration or battery shock tests.

The VibControl notching module automatically reduces drive energy at critical frequencies, ensuring qualification levels are reached while protecting the battery and test fixture from overstress.

Battery testing requires extensive documentation, and generating complete reports can slow down development and certification workflows.

The m+p Reporting Wizard provides fast, customizable report generation, allowing engineers to produce complete, professional battery test reports within minutes, improving project turnaround time.

EV battery testing standards evolve quickly, and test systems must remain adaptable to new methods and safety requirements.

m+p solutions are fully scalable through license activation or modular expansion, ensuring laboratories can upgrade capabilities cost-effectively and stay aligned with future battery testing standards.



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Support

We offer personalized support from experts with excellent response times, not anonymous call-centre hotlines.

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Calibration

Choose between factory and ISO 17025 calibrations with on-site and rental services to minimize downtime.

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Training

Our experts help you train new employees, master new testing challenges, or optimize specific test processes.

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Maintenance Contracts

Let us take care of hardware calibration and software updates so you can focus on your tests.

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”

Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”


Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”


Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom

Case studies

Mahle Filtersysteme | DE

Engineering tests for vehicles airfiltration and engine components

Aerospacelab

A cutting-edge vibration test system

Element laboratory | UK

Shake and bake testing for aerospace components

China Electronics Technology Group Corporation | CN

Radar reliability testing

Battery Safety Testing resources 

Battery Safety Testing – FAQ

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