Data Reduction

With m+p VibControl's data reduction, external channels can be seamlessly integrated into your measurement chain via a separate acquisition system. This is ideal for high-channel, non-regular tests, multi-shaker labs, and integration with third-party controllers. The system is specially developed for applications with hundreds or even thousands of input channels.

Data Reduction

Efficiency

No need to learn a new system: The user interface for Data Reduction is identical to the vibration control software. This means you can create tests and record measurement data seamlessly within the same workflow.

Safety

Built-in protection mechanisms such as limit monitoring keep your measurements safe at all times. You can rely on stable data acquisition, even under demanding test conditions.

Flexibility

One system for all your test stands: Data Reduction operates independently of the controller and works with third-party systems as well as with m+p controllers. Whether you run multiple shakers or different test setups – the solution moves with you.

Quality

Achieve precise and synchronized data through COLA signal, with high sampling rates and dependable performance across large channel counts. Data Reduction delivers trustworthy insights and transparency you can rely on for every analysis.

Flexibly scale the channel count for your vibration test

Flexibly record large numbers of channels

With scalable hardware from 16 to 1280 channels, the data reduction system is ideal for extensive measurement tasks - even where the controller cannot cover all channels.

Independent data acquisition - even with third-party controllers

Acquire measurement data synchronously with the control - even with third-party controllers. Ideal for changing requirements, different shaker setups and independent test setups.

Frequency synchronization via COLA signal

The COLA signal (Continuous Output Level Amplitude) ensures precise frequency synchronization between control and data reduction during sine tests.

Integrated protection mechanisms - self-sufficient and secure

Limit values can be defined directly in the data reduction system. If a limit is exceeded, a digital output activates the safety shutdown via the controller - without delay.

Standardized user interface - efficient workflow

The user interface, settings and operating logic correspond to the m+p VibControl control system - ideal for familiar working without additional training.

Flexible use across multiple test stands

The system can be used between different shakers as required - particularly economical for rare high-channel requirements.

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Scalable measurement hardware systems - from 4 to hundreds of channels 

Two stacked m+p VibPilot devices feature multiple input and output ports for precise vibration testing.

m+p VibPilot - Compact DAQ systems

Choose our powerful, lightweight, and fan-less m+p VibPilot measurement front-end for all test setups with 4 or 8 channels and combinable for up to 32 channels, whether in vibration testing or in vibration and sound analysis.

An m+p VibRunner DAQ module and a rack stacked with several modules s displayed on a white surface.

m+p VibRunner - High channel count DAQ systems

Test large structures or applications with high data throughput using our modular m+p VibRunner hardware platform that can be flexibly scaled to handle hundreds of input channels or multiple exciters.

Applications for data reduction

Useful additional modules

Excite your specimen with a real random pattern to perform more realistic simulations.

Perform transient excitations to simulate shock loads on the specimen.

Simulate environments in which random excitations are mixed with superimposed harmonic or random loads, such as those occurring in a helicopter or tank.

Expand your channel count by synchronizing your DAQ system with other vibration controllers.

Use our throughput function to have a comprehensive signal base for further processing, for analysing short-term events during the test or for troubleshooting.

Testing with heavy specimens and several shakers or excitation in 3 axes simultaneously? Coupled or decoupled? With our multi-shaker solutions, you can carry out demanding tests safely and precisely.

Identify the breaking point of your test object during product development durability tests by holding and vibrating it at its natural resonance even if the frequency shifts.

Easily visualize the deflection shapes of a machine or structure, whether in operation or on a test bench.

Protect your specimen and system from overtesting by using targeted notch control to limit vibrations.

Carry out more realistic tests with increased system safety and better protection of the vibration exciter, e.g. when testing higher structures. The essential functions for a professional force limited vibration test are also provided.

Monitor your test stands using a higher-level tool and create clarity and structure in the large variety of signals.

Handle high-frequency shaker tests on components such as control units, sensors, or gyroscopes, by increasing the control frequency from 20 kHz to 40 kHz.

Automate repetitive test sequences, such as a resonance-random-resonance search in a flexible schedule plan. This module also allows the controlled combination with external devices such as climatic chambers.

Integrate your tests into your IT environment for advanced automation and remote monitoring.

Calibrate your sensors in-house and benefit from a complete out-of-the-box system.

Easily and quickly create custom reports that meet your individual requirements.

Sine testing services

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Support

We offer personalized support from experts with excellent response times, not anonymous call-centre hotlines.

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Calibration

Choose between factory and ISO 17025 calibrations with on-site and rental services to minimize downtime.

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Training

Our experts help you train new employees, master new testing challenges, or optimize specific test processes.

Maintenance Contracts

Let us take care of hardware calibration and software updates so you can focus on your tests.

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”

Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”


Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom

“Life safety and security selected m+p as our preferred vibration controller supplier for the intuitive software and competitive pricing. As a UKAS accredited test house, we expect the highest levels of system reliability, stability and support which m+p have successfully delivered with every system.”


Andrew Lawson
Laboratory Manager at Intertek
Leatherhead/United Kingdom

Case studies

Mahle Filtersysteme | DE

Engineering tests for vehicles airfiltration and engine components

Aerospacelab

A cutting-edge vibration test system

Element laboratory | UK

Shake and bake testing for aerospace components

China Electronics Technology Group Corporation | CN

Radar reliability testing

Data Reduction resources

Data Reduction – FAQ

Data reduction is how you can synchronise a second- or third-party system to the controller to act as a data acquisition with no active feedback into the control loop.  With sine testing, this synchronization is done via a constant output, level amplitude signal (COLA) for the tracking filter.

This can be useful if you have multiple systems and need to combine them to expand your channel count, adding more measurement points or to capture data in preferential formats belonging to a particular system.

Absolutely!  With shock and random modes this is easy as it can be done with a simple trigger. With sine mode, an industry standard signal called COLA is required for the tracking filter on the data acquisition system.

During a sine sweep, a tracking filter (bandpass) is used to filter out of band noise and to ensure a clean harmonic signal. This tracking filter requires a reference so it can follow the excitation frequency. COLA stand for constant output, level amplitude and is effectively a 1Vpk reference signal at the same frequency as the excitation which the acquisition system can use to ensure the tracking filter synchs with the sweep.

With the m+p Analyzer system this is possible via several different methods, but by using time history throughput, you can combine data and benefit from very powerful post processing features.


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